DDCS-Expert Brief technical feature:Product packaging:
1 x DDCS-EXPERT controller (3, 4, 5 axes optional)
1 x 3D edge finder
1 x USB extension cable
1 x 4GB USB flash drive
1 x network cable
1 x 5-axis emergency stop electronic handwheel MPG
2 x 75w power supplies
1 x latest extended keyboard
1 x Z-axis tool setting instrument
DDCS-Expert Brief technical feature:
1) Max. 5 Axis; 1M Hz output frequency for each axis; 2-4 Axis linear interpolation, any 2 axis circular interpolation;
2) 7 inch full color display screen; resolution ratio: 1024*600, 40 operation keys;
3) 24 photoelectric isolated digital inputs, 21 photoelectric isolated digital outputs;
4) Analog spindle control 0-10V spindle control, also support PWM Output;
5) Magazine type: Supports multiple spindle mode, support straight Tool Magazine, gantry type Magazine, disk type magazine;
6) Probe Mode: Supprt Floating Probe and Fixed Probe;
7) Backlash compensation methods: direction gap compensation, radius gap compensation, length compensation;
8) Interpolation Algorithm: S type, circular hard algorithem, circular soft algorithm;
9) Language: Chinese, English;
10) Software Alarms: Program Error, operation Error, overtravel Error, Driver Error and so on;
11) Network: Support file share and online machining the remote files by Ethernet;
12) Spindle control mode support Multi-speed (3 lines 8 kinds speed), 0-10V Analog output, and servo spindle output;
13) Compatible with standard G-code, support popular CAD/CAM software, such as ArtCam, MasterCam, ProE, JDSoft SurfMill, Aspire, Fusion 360 and so on;
14) The control system can preview the processing path before machining, and it makes the system more steady, working smoothy and precise;
15) Support high speed machining in continuous Polyline segment, system can choose a most efficient algorithm automatically from different kinds Polyline segment algorithm;
16) Support un-limited size file for machining;
17) Support Pause Breakpoint resume, “Power Cut” recovery, Start from the specific line;
18) Support time-lock function;
19) Support 4 kinds operation rights: visitor, operator, admin, super admin;
20) Support function of “Try cutting” (handwheel guiding) and “Single-stage processing mode” and so on;
21) Support the fuction of Back to orignal point
22) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;
22) The Power Supply for IO Port is 24VDC, minimum current is 0.5A; By the IO power
supply,system already supply the power to IO ports.So no need the external power supply.
Appearance, Structure and Size of Product
The DDCS-Expert is a small box that can fit in a window of a small control box or control cabinet. Four locking hooks fix this controller from the frame. The dimension you find in Figure 1-1 and Figure 1-2.
Controller Panel and Operation
Input and Out Ports
DDCS-Expert controller creates a self-defined IO ports method. According to the user’s favorite, the users can define the input and output ports as which they want. In the IO page,the users can define the input port and output port, and also can inpect the input/output port and MPG status.
Power on the DDCS-Expert controller, system popup the main page, and press F4 Key to go
to the IO Port Page:
Page of the IO pop up as below.In the page, you can use the Up/Down arrow, Right/Left arrive and Knob to select and change the settings.
Column 2 and Column 4:
Show the input ports or output ports are on the short-circuit or not.
If the little block becomes Red,the according port is on the short-circuit; if it’s still black,the according port is not on the short-circuit.
For example, we define the IN01 as the “X-axis Zero Signal”, and when the X axis touched the
limited switch, it will show as below:
But,the status is active, doesn’t mean that the according signal is active. For example,we reverse the signal’s polarity, and moves the X axis away from the limit switch, the status light and IO block show as below: the X-axis zero signal is active,and IN01 Block is not on,because IN01 is not conductiong with COM-.
Here we move the X axis to touch the limit switch, but status light doesn’t light up.So the Status shows the signal is active or not, the IN01-IN24 Block shows the port is conducting or not.
Column 3:
Shows MPG setting status.As the following figure shows, the MPG current setting is X10,in Y axis; “-54” block is the calculator of wheels turnning step; “0” block shows the the current cursor position.
Column 6: Open the output signal;
Column 7: Close the output signal;
Column 8: Change the Polarity to the reverse.
So now we finished the indroduction on the IO port.Only when the users understand how to set the IO port and how to inspect the IO page,it will help us on Wiring.
Wiring Board Overview
Description:
1.The CNC 5 Axis handheld controller MPG Pendant with x1, x10, x100 selectable, You are bidding one complete unit of the MPG pendant with Emergency stop for 4 axis CNC machine, it equipped with our popular machined MPG unit with 4 axis and scale selector, LED indicator also send feedback from the CNC machine to user about the status of the unit.
2.All Wiring isolated from MPG unit and provide a easy to install wiring diagram, it suit both commercial machine as a replacement jog control unit or other computer based controller. Which add great control flexibility to the system.
Specification:
1. x1, x10, x100 switch
2. X,Y,Z,4th, 5th axis selector switch
3. LED indicator
4. With Emergency stop
5. High quality professional chassis
6. 6ft extendable high quality shielded cable cord
7. Magnetic base holder can place anywhere on the machine steel surface
8. Required 5V+, 150mA, power for MPG
9. Phase output is A ,/A and B,/B;
10. TTL output, drive capability +-20mA;
11. Support CNC system:Taiwan Pou Yuen M600 M500 M520i T300 series, Higerman, HANUC,GSK,opened NC, KND,Siemens, the NUM, Spain FAGOR (NEW, 8055I) and so on.
12.Wiring:User can wire this unit to the CNC system with easy.
3D Touch Probe, by connecting CNC (Mach3, GRBL control board)
Signal input port (for knife edge) to realize fast centering, edge finding, circle center finding, table shape measurement, etc.
Greatly solves the trouble of positioning the workpiece for secondary clamping during the processing.
Working voltage: DC 5 - 24V wide voltage
Indicator light: green light when power on, red light after triggering
The shell is made of fine matte black + silver oxidized aluminum alloy, with a flat anti-roll design, and the stylus is stainless steel.
Machined, the ball head is wear-resistant with tungsten steel balls.
Compatible with various control boards/boxes such as grbl control board and Mach3
Contact UsIf you have any questions, please contact us freely, thank you!!
